Plastic Injection Molding ABS Car Lamp Holder

Short Description:

Pics shown is a car lamp holder, material is ABS with flame resistance. It is made by plastic injection mold, mold material is S136 HRC48-52, mold cavity is 1*1, mold time is 500 thousand shots, its injection cycle is 82 seconds.

Product features is: The arc-shaped concave structure, with many ribs inside, this structure has good stability, not easy to deform when injection molding.

It was used as a car lamp holder, that means material must flame resistance, the standard should be reach F-V0, in order to avoid danger due to when temperature become high during normal use of the car light open.


Product Detail

Product Tags

Detail

Since it is car lamp holder, need assembly with other products, that requests, the car lamp holder cannot deform after injection molding or it will have an impact on subsequent product assembly. Also the light reflection angle.

Second, the surface roughness is another important point for this injection molding parts, so the external surface of the mold we do is mirror polishing, after injection molding, the lamp holder need plating or painting sliver, silver plays the role of light emission. The light emission has the standard of the professional auto industry, so the mold tolerance we’ve done is within +/-0.02mm.

We sum up experience from small batch production, and produce a standard SOP operation process.

That’s why before mold start progress our engineer team usually will provide a Design For Manufacturing file for customer to confirm. After this stage, that is the really start for a mold production.

So What is Design For Manufacturing (DFM)?

Design for Manufacturing or Design for Manufacturability (DFM) is the optimization of a part, product, or component’s design, to create it cheaper and more easily. DFM involves efficiently designing or engineering an object, generally during the product design stage, when it is easier and less expensive to do so, to reduce manufacturing costs. This allows a manufacturer to identify and prevent mistakes or discrepancies.

Product Description

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OUR CERTIFICATION

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OUR TRADE STEP

DTG Mould Trade Process

Quote

According to sample, drawing and specific requirement.

Discussion

Mold material, cavity number, price, runner, payment, etc.

S/C Signature

Approval for all the items

Advance

Pay 50% by T/T

Product Design Checking

We check the product design. If some position is not perfect, or can not be done on the mould, we will send customer the report.

Mould Design

We make mould design on the basis of confirmed product design, and send to customer for confirmation.

Mold Tooling

We start to make mold after mold design confirmed

Mold Processing

Send report to customer once each week

Mold Testing

Send trial samples and try-out report to customer for confirmation

Mold Modification

According to customer's feedback

Balance settlement

50% by T/T after the customer approved the trial sample and mould quality.

Delivery

Delivery by sea or air. The forwarder can be designated by your side.

OUR WORKSHOP

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OUR SERVICES

Sale Services

Pre-sale:
Our company provide good salesman for professional and promptly communication.

In-sale:
We have strong designer teams, will support customer R&D, If the customer send us samples, we can make product drawing and do the modification as per customer request and send to customer for approval. Also we will accord our experience and knowledge to provide customers our technological suggestions.

After-sale:
If our product have quality problem during our guarantee period, we will send you free for replace the broken piece; also if you have any issue in using our moulds, we provide you professional communication.

Other Services

We make the commitment of service as below:

1.Lead time: 30-50 working days
2.Design period: 1-5 working days
3.Email reply: within 24 hours
4.Quotation: within 2 working days
5.Customer complaints: reply within 12 hours
6.Phone call service: 24H/7D/365D 
7.Spare parts: 30%, 50%, 100%, according to specific requirement 
8.Free sample: according to specific requirement

We guarantee to provide the best and quick mold service for customers!

OUR PLASTIC INJECTION MOULDED SAMPLES

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WHY CHOOSE US ?

1

Best design,competitive price

2

20 years rich experience worker

3

Professional in design & making plastic mould

4

One stop solution

5

On time delivery

6

Best after-sale service

7

Specialized in kinds of plastic injection molds.

OUR MOLD EXPERIENCE!

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DTG--Your reliable plastic mould and prototype supplier!


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